Away The Carry On vs Osprey Ozone 40L Carry On

Away The Carry-On wins — Hard shell wins for protecting contents and looking premium through airport wear; soft shell wins on weight, flexibility…

Scores: Away The Carry On 8/10 · Osprey Ozone 40L Carry On 8/10

Hard shell wins for protecting contents and looking premium through airport wear; soft shell wins on weight, flexibility, and repairability. For most travelers who aren't carrying breakables, the Osprey Ozone's lighter weight and compression straps make it the more practical daily travel tool. Business travelers with laptops and fragile items should go hard shell.

Away The Carry On lists at $295 while Osprey Ozone 40L Carry On lists at $275 — Osprey Ozone 40L Carry On undercuts Away The Carry On by $20 (7%).

Spec-by-spec comparison

Away The Carry OnOsprey Ozone 40L Carry On
materialPolycarbonate hard shell420D nylon outer shell with TPU backing
dimensions21.7 x 13.7 x 9 inches (carry-on compliant)22 x 14 x 9 inches (carry-on compliant)
capacity39.8 liters40 liters
weight7.9 lbs empty5.7 lbs empty
wheels360-degree spinner wheels (4-wheel system)—
lockTSA-approved combination lock built in—

Away The Carry On

What works

  • Polycarbonate shell protects crushable contents — camera gear, wine, fragile gifts arrive intact that soft bags cannot guarantee
  • Built-in TSA lock eliminates travel lock purchase — one less thing to lose or forget
  • Spinner wheels roll effortlessly on smooth airport floors — directional instability that older 2-wheel bags have is eliminated

What doesn't

  • Cannot be compressed — a hard shell filled to 70% still takes the same overhead bin space as one filled to 100%
  • 7.9 lbs empty is noticeably heavy for a carry-on — Osprey Ozone is 2.2 lbs lighter, meaningful at weight-limit airports
  • Hard shell surfaces scratch visibly — Away's polycarbonate shows deep gouges after aggressive handling by airline crews

Osprey Ozone 40L Carry On

What works

  • 5.7 lbs empty — 2.2 lbs lighter than Away, which translates directly to more clothing allowance under airline weight limits
  • External compression straps allow overpacking by 15–20% for the return trip — hard shells have no such flexibility
  • Osprey All Mighty Guarantee covers manufacturing defects and repair or replacement for the life of the bag

What doesn't

  • No protection against crushing — a full jar of jam or a bottle of olive oil in the overhead bin doesn't survive hard shells dropped on top
  • TPU-backed nylon can abrade from rough baggage carousel handling — not as scratch-resistant as polycarbonate in the long term
  • No integrated lock — requires purchasing and attaching a TSA padlock separately

Bottom line

Our pick: Osprey Ozone 40L Carry On.

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